The Vibrostop Cavoflex range is a development of the original helically wound wire rope shock mounts developed in the USA in the 1950's and which have expanded from their original military uses to satisfy numerous additional industrial applications including of course modern NATO and MIL specifications.
The design provides for vibration isolation for small amplitude forcing frequencies but is most commonly used as a shock mount where it excels due to its very high capacity for predictable deflection under shock loads.
A wide range of load conditions can be accommodated by virtue of the variable parameters inherent within the mounting. The principal variables are of course the wire diameter and spacing of the mounting bars. The design also allows for different orientations of the mounting to satisfy attachment requirements due to its near isotropic performance.
The range covers standard wire sizes from 1.5 to 22.0mm and optionally up to 39mm diameter on request.. By providing height and width variables a wide range of requirements can be satisfied from the standard range. Specials to suit specific requirements may also be available.
As standard the wire rope is a specially selected stainless steel grade and the mounting bars are made from an aluminium alloy with an Alodine® 1200 protective finish. (chemical conversion protective coating)
The bars can also be provided in stainless steel as an additional cost option.
Mounting orientations typically used are illustrated below from left to right these are:
Multiples can be used to provide lateral stability or to increase static and shock load capacity.
Models and Dimensions – Cavoflex
The smaller mounts have a 2 hole fixing for the top and bottom mounting bars. These are countersunk to suit the appropriate mounting bolt or screw type. Optionally a counter bore or Wire thread inserts such as HelicoilTM can also be provided.
Table– 2 Mounting Holes
The Part number code provides the basic dimensions for the mount. The four groups of numbers signify the wire diameter, overall length, height and width. For example, H25.112.28.33 represents a mount with 2.5 mm wire thickness, a length of 112 mm and height and width of 28mm and 33mm respectively.
Part Number H W Wire Dia L G E I Ø fix holes mm mm mm mm mm mm mm mm H15.80.18.25 18 25 H15.80.20.28 20 28 H15.80.25.30 25 30 H15.80.28.33 28 33 1.5 79.3 10 4.2 68.3 4.5/M4 H15.80.30.35 30 35 H15.80.33.38 33 38 H15.80.35.40 35 40 H15.80.38.43 38 43 H25.112.23.28 23 28 H25.112.25.30 25 30 H25.112.28.33 28 33 H25.112.33.38 33 38 2.5 112.3 12.7 6.4 100.3 5/M5 H25.112.36.41 36 41 H25.112.38.43 38 43 H25.112.40.46 40 46 H25.112.44.49 44 49 H30.127.28.36 28 36 H30.127.30.38 30 38 H30.127.33.41 33 41 H30.127.36.43 36 43 3 127 14.2 8.3 114.3 6.5/M6 H30.127.38.46 38 46 H30.127.41.48 41 48 H30.127.44.52 44 52 H30.127.52.62 52 62 H30.127.54.72 54 72
Part Number
H
W
Wire Dia
L
G
E
I
Ø fix holes
mm
H15.80.18.25
18
25
H15.80.20.28
20
28
H15.80.25.30
30
H15.80.28.33
33
1.5
79.3
10
4.2
68.3
4.5/M4
H15.80.30.35
35
H15.80.33.38
38
H15.80.35.40
40
H15.80.38.43
43
H25.112.23.28
23
H25.112.25.30
H25.112.28.33
H25.112.33.38
2.5
112.3
12.7
6.4
100.3
5/M5
H25.112.36.41
36
41
H25.112.38.43
H25.112.40.46
46
H25.112.44.49
44
49
H30.127.28.36
H30.127.30.38
H30.127.33.41
H30.127.36.43
3
127
14.2
8.3
114.3
6.5/M6
H30.127.38.46
H30.127.41.48
48
H30.127.44.52
52
H30.127.52.62
62
H30.127.54.72
54
72
H40.127.29.38 29 38 H40.127.31.40 31 40 H40.127.34.43 34 43 H40.127.37.45 37 45 4 127 15 8.6 114.3 6.5/M6 H40.127.39.48 39 48 H40.127.42.50 42 50 H40.127.45.53 45 53 H40.127.51.60 51 61 H40.127.54.64 54 64 H50.127.30.36 30 36 H50.127.33.38 33 38 H50.127.36.41 36 41 H50.127.38.43 38 43 5 127 15 10.7 114.3 6.5/M6 H50.127.41.46 41 46 H50.127.43.48 43 48 H50.127.51.58 51 58 H50.127.52.63 52 63 H50.127.57.80 57 80 H50.144.51.58 51 58 H50.144.52.63 52 63 H50.144.54.75 54 75 5 144 15 10.7 131 6.5/M6 H50.144.56.81 56 81 H50.144.81.107 81 107 H60.146.48.57 48 57 H60.146.54.64 54 64 H60.146.59.72 59 72 H60.146.63.81 63 81 6 146 15 12.7 131 7/M6 H60.146.63.90 63 90 H60.146.67.96 67 96 H60.146.67.101 67 101 H60.146.82.109 82 109 H70.146.48.56 48 56 H70.146.54.63 54 63 H70.146.59.71 59 71 H70.146.63.80 63 80 7 146 15 12.7 131 7/M6 H70.146.63.89 63 89 H70.146.67.95 67 95 H70.146.67.100 67 100 H70.146.82.108 82 108 H80.146.48.57 48 57 H80.146.54.64 54 64 H80.146.59.72 59 72 H80.146.63.81 63 81 8 146 15 17 131 7/M6 H80.146.63.90 63 90 H80.146.67.96 67 96 H80.146.67.101 67 101 H80.146.82.109 82 109
H40.127.29.38
29
H40.127.31.40
31
H40.127.34.43
34
H40.127.37.45
37
45
4
15
8.6
H40.127.39.48
39
H40.127.42.50
42
50
H40.127.45.53
53
H40.127.51.60
51
61
H40.127.54.64
64
H50.127.30.36
H50.127.33.38
H50.127.36.41
H50.127.38.43
5
10.7
H50.127.41.46
H50.127.43.48
H50.127.51.58
58
H50.127.52.63
63
H50.127.57.80
57
80
H50.144.51.58
H50.144.52.63
H50.144.54.75
75
144
131
H50.144.56.81
56
81
H50.144.81.107
107
H60.146.48.57
H60.146.54.64
H60.146.59.72
59
H60.146.63.81
6
146
7/M6
H60.146.63.90
90
H60.146.67.96
67
96
H60.146.67.101
101
H60.146.82.109
82
109
H70.146.48.56
H70.146.54.63
H70.146.59.71
71
H70.146.63.80
7
H70.146.63.89
89
H70.146.67.95
95
H70.146.67.100
100
H70.146.82.108
108
H80.146.48.57
H80.146.54.64
H80.146.59.72
H80.146.63.81
8
17
H80.146.63.90
H80.146.67.96
H80.146.67.101
H80.146.82.109
Table – 4 Mounting Holes
Number Code
A
B
C
Ø
H100.217.68.80
68
H100.217.71.84
84
H100.217.74.90
74
H100.217.76.105
76
105
H100.217.89.108
216
30.15
44.5
111
156
9/M8
H100.217.105.121
121
H100.217.108.140
140
H100.217.124.143
124
143
H100.217.143.153
153
H130.217.76.92
92
H130.217.83.102
83
102
H130.217.89.105
H130.217.95.121
13
217
21
H130.217.108.133
133
H130.217.124.143
H130.217.137.156
137
H130.217.155.180
155
180
H160.268.89.102
H160.268.96.112
112
H160.268.100.120
120
H160.268.109.135
135
16
268
37.85
54.6
191
11/M10
H160.268.119.152
119
152
H160.268.127.165
165
H160.268.135.178
178
H160.268.146.185
185
H220.368.133.140
H220.368.152.165
H220.368.159.178
159
22
368
50.65
76.2
267
13/M12
H220.368.190.210
190
210
H220.368.216.235
235
To achieve 80% vibration isolation, the natural frequency of the 'system' should be 1/3rd of the forcing frequency and so where vibration isolation is required, supplementary vibration isolation may be necessary for low forcing frequencies.
Standard Loop Count & Variants
The standard Cavoflex mounts are supplied with either 8 or 10 full loops of cable as follows:
Size H15 to H50-127 – 10 loops
Size H50-146 to H380 – 8 loops.
In certain circumstances a smaller number of loops can be provided where reduced stiffness but high deflection is required. The number of loops can be reduced to 8, 6 or 4 loops. In the case of 4 loops, a shorter mounting bar would be provided.
Wire rope mounts.pdf
Anti-Vibration Methods (Rubber) Co Ltd, Unit 5, Woodcock Industrial Estate, Warminster, BA12 9DX, United Kingdom